The Grasston TPS Insulated Glass Intelligent Connected Production System is a highly integrated and automated solution for insulating glass production. Its core lies in simplifying the traditional insulating glass production process using TPS (thermoplastic spacer) technology, while achieving efficient, precise, and flexible production through an intelligent system. The following is a detailed introduction to the system:

1、 TPS Technology: The Core of Innovating Hollow Glass Production

TPS technology uses a core coating machine to directly coat thermoplastic spacer materials onto glass panels, replacing the traditional method of stocking multiple spacer profiles and connectors in the production of insulating glass. This change has brought the following significant advantages:

Simplified process: TPS technology forms the spacer strip in one go, eliminating the step-by-step operations of sawing, bending, connecting, filling, and butyl rubber coating, greatly shortening the production cycle.

Cost saving: No need to store a large number of different specifications of spacers, reducing inventory space and costs. At the same time, the characteristics of no leftover materials, no dust, and no waste also reduce waste in the production process.

Improving quality: TPS thermoplastic spacer strips do not contain metal inserts, which enhances the thermal insulation of glass edges and effectively reduces condensation. In addition, its elastic edge sealing design makes glass design more flexible and convenient, perfectly matching the needs of the glass assembly industry.

2、 Intelligent Connected Production System: Achieving Efficient, Accurate, and Flexible Production

The Glaston TPS insulated glass intelligent production system combines TPS technology with intelligent process automation system to achieve full process automation and intelligence of insulated glass production. This system has the following characteristics:

Highly integrated: The system consists of multiple modules such as the feeding section, cleaning and drying section, inspection section, and merging section, which are closely connected to form an efficient production line.

Intelligent control: Using PLC frequency conversion control technology and servo motor drive, precise control of the production process is achieved. At the same time, the system is also equipped with an intelligent process automation system, which can achieve precise targeted heating and cooling control, further improving production efficiency and product quality.

Flexible production: TPS production line can process hollow glass of any shape, three glass and two cavity, large or small pieces, with free switching and continuous production. The width of the middle space can be infinitely adjusted between 1-20mm, and grouting ports can be reserved at any position to meet the diverse needs of the market.

3、 System advantage: Enhance competitiveness and meet high-end market demands

The intelligent connected production system for insulated glass TPS from Glaxton has the following significant advantages:

Efficient and energy-saving: TPS technology reduces energy consumption by optimizing the heat conduction path. At the same time, the intelligent control system achieves precise temperature and pressure control, further improving energy utilization efficiency.

Improving production capacity: The fully automated production system reduces manual operations, lowers the risk of errors and damages, and increases production speed. In addition, the system also supports a mixed production mode, which can flexibly balance the production of traditional insulated glass and ultra-thin TPS insulated glass.

Meeting high-end demands: TPS insulated glass has excellent thermal and sound insulation performance, creating a more comfortable and energy-saving space environment for users. This feature makes it widely applicable in fields such as curtain walls in high-end commercial buildings and windows in green and energy-efficient residential buildings.